Injection Mold Tooling
Our Injection Molding Tooling Services
Our injection molding process creates reliable injection molds for your custom injection molded parts. Get accurate and excellent custom injection molds to produce high-quality plastic parts with short cycle times and competitive prices to escort your injection molding projects.
●Advanced Equipment & Cost-Effective Price
●10+ Years of Injection Molding Tooling
●ISO 9001 & ISO13485 Certified Factory
●Injection Molding Tooling As Fast As 2 Weeks
●Instant Injection Molding Tooling Quotes
●Professional DFM Report
Our Robust Plastic Injection Molding Capabilities
30t-1800t
Molding Machine
12
Surface Finishes
0Pcs
MOQ
0.005mm
Tolerances
What is Injection Molding Tooling?
Injection mold tooling refers to the process of designing and manufacturing the molds used in the injection molding process. Injection molding is a popular manufacturing technique for producing various plastic products, from small components to large, complex parts. The injection mold tooling process is crucial for the success and efficiency of the injection molding process.
The injection mold is made up of two halves, called the core and the cavity, which fit together precisely. When the mold is closed, the cavity creates a hollow space in the shape of the desired product. Molten plastic is then injected into this space, where it cools and solidifies to form the final product.
Types of Plastic Injection Molds
NOBLE offers all types of injection molds according to your requirements, from prototype molds to production and export molds, ensuring you a reliable and high-quality service.
●By Purposes
Classification
Advantage
Injection Molding Prototypes
High-quality prototype molds could help you easily receive design feedback and validation. NOBLE can quickly create these molds in a matter of days, allowing you to produce small batches of plastic molded parts for functional testing and market validation.
Production Tooling
For the production of plastic parts in large quantities, we produce high-quality production molds. Our industrial tooling is capable of creating millions of parts thanks to the use of strong, long-lasting tool steel. Depending on your particular needs, we can change the materials and building techniques.
●By TypesClassification
Advantage
Single Cavity Mold
With premium single-cavity injection molds, you can produce plastic parts in low volumes effectively. These affordable choices for mold tooling allow you more control over the production of plastic.
Multi Cavity Mold
Using high-quality multi-cavity molds, produce numerous plastic molded parts quickly. Our multi-cavity injection molds guarantee more efficient cycle times while providing lower unit part costs. Higher productivity enables you to produce large numbers of parts per cycle.
Stack Mold
Incorporating innovative laminated molds could enhance your injection molding process and reduce overall part costs. NOBLE increases your molding efficiency and throughput and even creates multi-component assemblies in a single pass. Choose from molds with the same or different numbers of cavities per parting face to best suit your needs
2K Injection Mold
A cost-effective approach for custom injection molding that uses two different plastic materials. For a product to seamlessly combine soft and hard plastics, we provide 2K injection mold tooling. Costs can be reduced by making products to order and integrating many assembly procedures into a single molding process.
Advantages of Injection Molding Tooling
Using molds in the production process can improve the stability of the material application, reduce losses, and ensure product quality. Numerous industries have benefited from the versatile use of molds. See below for the advantages of injection molds:
Low Cost
When selecting a mold for use in different industries, it is crucial to make an informed choice. To ensure better cost control, mold production material should be carefully considered. So that the attention to the cost of the injection molding processing mold can be managed effectively. Because the raw materials used in injection mold production are plastic, which can support the production process of many products. Additionally, the use of injection molds can minimize material waste, leading to a steady reduction in production costs.
High Quality
Injection molding processing molds are widely used due to their high quality. The process is simple and does not involve any complicated operation, which ensures that there is no internal stress and guarantees the quality and sturdiness of the product during use, and makes the production structure of the product much more stable, ensuring the safety of use.
More Flexible
Injection molding processing molds are versatile in their overall structure design, making them suitable for various industries with differing structural needs. With just one set of molds, it's possible to alter both the material type and product color.
Environmental Friendly
Sustainability has always been a concern of society, so when a product is developed, it is considered in terms of environmental protection. Injection molding is not only efficient but also environmentally friendly, as the parts used for testing or discarded can be recycled.
Our Injection Mold Tooling Processes
NOBLE specializes in creating custom molds tailored to your specific needs. Our team of expert engineers utilizes state of the art predictive modeling software to conduct thorough mold flow analysis, ensuring top-notch quality and efficient production.
Request Instant Quote
From the moment we receive your inquiry email, our professional engineers will provide a response within 24 hours to ensure a smooth process.
Engineer Evaluation
To ensure we can produce functional molds, we conduct a feasibility review of your design to ensure we can meet the requirements before commencing production.
DFM Report
To ensure we can produce functional molds, we offer feasibility reviews of your design to ensure we can fulfill requirements before starting production.
Mold Flow Analysis
Predictive modeling software helps us understand how the molten material moves and acts within the mold, which helps us make improvements.
T1 Sample Inspection
Sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality.
Low Volume Production
After the trial production phase, we begin batch production, which uses powerful machining to manufacture parts at fast rates to save on time and costs.
Strict Inspection
We follow international tolerance standards to ensure our parts meet your parameters.
Delivery
As our team handles packaging to secure our parts neatly for transport, we partner with logistics companies to schedule a timely delivery to your region.
Injection Molding from Prototyping to Production
Rapid Prototypes
NOBLE's engineers utilize cutting-edge prototyping tools to obtain design feedback and verification with ease. We specialize in creating exceptional injection-molded prototypes for low-volume plastic molded parts. Our priority is to deliver prototype molds in just a few days, enabling you to conduct functional tests and gauge market interest. Our services help you mitigate project risk prior to full-scale production of parts, and we provide strong project support.
Production Tooling
Our top-notch manufacturing equipment helps to produce plastic parts in bulk. Our tools are built with tough and durable steel materials that can withstand the production of hundreds of thousands of parts. Depending on your specific needs, we can customize the materials and construction methods of our tools.
Our Injection Molding Tooling Capabilities
At NOBLE, we specialize in crafting custom injection molds with the utmost precision and top-notch materials. You can count on us for competitive pricing and timely delivery, regardless of whether you need tooling for small production runs or for larger-scale manufacturing. Our molds meet the highest international standards and are built to last, ensuring reliability and durability for all your projects.
Mold Class | Purpose | Shot Life | Tolerance | Lead Time |
Class 105 | Prototype Testing | Under 500 cycles | ± 0. 02mm | 7-10 days |
Class 104 | Low-volume Production | Under 100. 000 cycles | ± 0. 02mm | 10-15 days |
Class 103 | Low-volume Production | Under 500. 000 cycles | ± 0. 02mm | 10-15 days |
Class 102 | Medium-volume Production | Medium to high production | ± 0. 02mm | 10-15 days |
Class 101 | High-volume Production | Over 1, 000, 000 cycles | ± 0. 02mm | 10-18 days |
Materials for Injection Mold Tooling
The choice of mold material largely determines its life and the quality of the injection molded part. NOBLE provides a diverse selection of material grades that cater to various stages of your product development. Our team also offers expert guidance on mold material selection to ensure optimal dimensional accuracy and aesthetic quality.
Tool Steel
Before starting the injection molding process in small or large batches, a CNC machined tool with high tolerances is necessary. Tool steel is the most commonly used material in such cases.
Types: | P20, H13, S7, NAK80, S136, S136H, 718, 718H, 738 |
Stainless Steel
Steel and stainless steel are the primary materials used to create injection molds, but their manufacturing costs are quite high. As a result, these molds are generally reserved for large-scale productions.
Types: | 420, NAK80, S136, 316L, 316, 301, 303, 3 |
Aluminum
Aluminum molds are a cost-effective alternative to traditional steel and carbon steel injection molds. They not only cost less but also provide faster cycles and quicker turnaround times, which is especially useful for testing markets.
Types: | 6061, 5052, 7075 |
Surface Finishing of Plastic Injection Molds
Our superior surface finishes can make your custom injection molds stand out even more. We offer a diverse range of finishing solutions to enhance the surface quality of your molds. These coatings also improve the mechanical strength and durability of your molds.
Name | Description | |
Glossy | A grade finishes are made using a diamond buffing process and yield shiny and glossy surfaces on injection molded parts. | |
Semi-glossy | B grade finishes use grit sandpaper to produce parts with a slightly rougher finish than grade A parts. Custom molded plastic parts that undergo B grade finishing have a matte surface texture. | |
Matte | C grade finishes use grit sanding stones to produce a rough, uneven surface. Injection plastic parts that undergo C grade finishing have a matte surface texture. | |
Textured | D grade finishes use grit and dry glass beads or oxide to produce a very rough textured finish. Depending on the type of material used, products can have a satin or dull finish. |
Why Choose NOBLE for Custom Injection Molding Tooling Services
Strict quality standards ensure consistency and quality of molded parts. A professional engineering team provides you with technical support from prototyping to production.NOBLE provides customers with high quality and reliable molds.
No MOQ
No minimum order requirement helps move plastic molded parts from design to production in a fast turnaround and supports your on-demand molding manufacturing needs with reduced manufacturing cost.
Consistency and High Quality
Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.
Speedy turnaround
Our goal is to expedite the product development cycle and initiate production of your injection molded parts at the earliest possible time. This is made possible through our certified local factories and dependable supply chain infrastructure.
Dedicated Technical Support
Our goal is to expedite the product development cycle and initiate production of your injection molded parts at the earliest possible time. This is made possible through our certified local factories and dependable supply chain infrastructure.
Work with Us in 4 Simple Steps Only
With many years of manufacturing experience, NOBLE offers the best solutions for all Injection Mold Tooling and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.
Upload Your Design
Just simply upload your CAD files and submit RFQs with clear information online.
Receive Design Analysis
We'll send you design for manufacturability analysis and transparent pricing.
Start Manufacturing
Our experts will produce your parts with the required technologies and materials.
Receive Your Parts
Your parts will be delivered to your door directly with stringent deadlines.
Custom Plastic Injection Mold Display
NOBLE has more than 10 years of experience in injection molding Tooling. It is equipped with advanced injection mold production equipment and experienced engineers to manufacture unparalleled high-precision stacked molds, multi-cavity molds, 2k injection molds, high-precision molds, etc. with high life expectancy at competitive prices.
See What Our Customers Say About Us
Customer feedback carries more weight than company claims – check out what our valued customers have to say about our injection mold services.
Injection Mold Tooling of Applications
Automotive
Plastic injection molded parts have a flexible design, high durability, and long life, and their use in parts is very frequent in the automotive industry. Such as mirror housings, cup holders, bumpers, but also the entire dashboard.
Medical industry
Plastic parts manufactured for the medical and pharmaceutical fields must follow more stringent guidelines. To meet these standards, manufacturers must use FDA or medical-grade resins and manufacture their parts according to ISO certification. Medical parts require a variety of chemical properties, such as high tensile strength and high-temperature resistance. Commonly used injection molded parts include testing kits, surgical preparation products, dental X-ray components, and many more.
Aerospace
Our precision manufacturing services offer exceptional durability and accuracy, meeting the sophisticated requirements of various phases within the aerospace industry.
Robotics
We offer top-notch services for prototyping and manufacturing robot parts at an industrial level, supporting the ongoing development of the robotics industry.
Injection Mold Tooling of FAQs
- Q
What material is used for injection molding molds?
ASteel, aluminum, or beryllium-copper alloy are frequently used to make hardened or pre-hardened plastic injection molds. Steel molds are more expensive yet are frequently chosen due to their excellent durability.
- Q
How much does your injection molding service cost?
AThe cost is depended on your requirements, many factors contribute to the price, like the size of the component, mold complexity, number of injection cavities, materials, post-processing needs, etc.
- Q
What are the factors in the design of injection mold?
AThe first step in mold design is choosing the mold's material, form, size, capacity, and other details. Also, during this step, factors like the manufacturing temperature requirements, the materials utilized, and the required qualities of the finished product must be taken into account.
- Q
Which parts of the injection mold are most critical?
AThe mechanics that enable a mold to produce a high-quality final product are made up of mold components. Mold bases, pins, ejectors, lifters, bushings, guides, and alignment tools are important parts. Frame plates, frame components, and cavity tooling are the three subcategories of mold components.
- Q
How long does injection molding tooling last?
AThe lifespan of injection molding tooling can vary depending on several factors, such as the material being molded, the design of the tooling, the complexity of the part being produced, and the quality of maintenance and care given to the tooling. In general, injection molding tooling can last for thousands to hundreds of thousands of cycles before it needs to be replaced or refurbished. However, this can vary widely depending on the specific circumstances of each production run.